Precision Laser Processing for Hard and Brittle Materials

From advanced ceramics to precision metals, we develop laser processing solutions for demanding materials and complex structures.

With in-house equipment development, process testing, and contract manufacturing capabilities, Yuchang Laser supports projects from initial sample evaluation to customized equipment and production applications.

Typical Laser Processing Cases

------------laser processing for hard and brittle materials

Advanced Ceramics Laser Cutting

Zirconia ceramic (ZrO2)|T:0.1mm

UV laser cutting

rUltra-thin metal laser cutting

Nickel sheet | T: 0.15 mm | S: 2 m/min

Special Material Laser Cutting

0.2mm graphene

UV laser cutting

Ultra-thin metal laser cutting

Tungsten sheet T:0.3mm|S:0.5m/min

 

Ultra-thin metal laser drilling

Stainless steel T: 0.5 mm S: 0.3 m/min

Transparent Material Laser Cutting

Sapphire T:0.7mm S:0.1m/min

Semiconductor Materials Laser Cutting

Wafer|T:1mm|S:0.2m/min

Advanced Ceramics Laser Scribing

Alumina ceramic (Al203) | T: 2.5 mm

Precision Metal Laser Cutting

5mm Aluminum sheet

Advanced Ceramics Laser Cutting

Silicon nitride (Si3N4) ceramics T: 11mm

Advanced Ceramics LaserDrilling

Aluminum Tube

Automatic Loading and Unloading

Advanced ceramic laser processing

Processing Quality and Precision Verification

 

We use microscopic inspection and dimensional measurement to evaluate sample quality against the requirements of each project.

A. Microscopic Cross-Section and Edge Quality

 

 

Microscopic inspection helps assess the cut edge, heat-affected areas, chipping, burrs, and surface condition. These observations help us evaluate process quality and identify opportunities for improvement.

 

B. Dimensional Inspection and Sample Consistency

 

 

Dimensional inspection helps determine whether processed samples meet the specified requirements for feature size, hole diameter, roundness, and dimensional deviation.

 

We review measurement results against the agreed drawing tolerances and application requirements.

 

Featured Example: 0.2 mm Aluminum Nitride Ceramic

A 0.2 mm aluminum nitride ceramic sample processed using a 1000 W ceramic laser cutting system, with a target dimensional tolerance of ±0.05 mm for the specified PCB-related application.

Inspection focuses on dimensional deviation and consistency across sampled features.

Contract Laser Processing Services

Laser Processing Services from Samples to Small Batches

 

You do not need to purchase a laser machine to workwithh Yuchang Laser.

We provide contract laser processing for customers who need to evaluate a material, develop a process, validate a design, or outsource selected production operations.

Whether you are working on a new material or an established product, we can review your requirements and discuss a suitable processing approach.

 

Prototype and Small-Batch Processing

Support product development, engineering validation, and low-volume production requirements.

• Prototype parts
• Custom geometries and precision features
• Small-batch processing

Process adjustments based on inspection results

Custom Contract Manufacturing

For qualified projects, we can discuss recurring processing requirements based on drawings, specifications, material availability, and production volume.

How to Get Started

Send us your material details, drawing, target dimensions, tolerance requirements, and estimated quantity. If you are unsure which information is required, start with the material and a brief description of your application.

Our team will review the information and advise on the next steps.

Precision Equipment Engineering and Development

Our capabilities extend beyond contract processing. Yuchang Laser develops precision laser equipment for demanding material applications, combining laser technology, motion control, vision positioning, and application-specific engineering.

Our equipment development experience helps us evaluate processing challenges and adapt machine configurations to specific workpieces and production requirements.

• Precision Motion and Platform Design

  Machine structures and motion systems designed to support stable positioning and repeatable processing.

• Laser Sources and Optical Systems

  Laser source and optical configurations selected according to material properties, thickness, feature geometry, and processing objectives.

• Vision Positioning and Workpiece Alignment

  Vision systems and positioning solutions that support accurate workpiece identification and processing alignment.

• Custom Fixtures and Workholding

  Application-specific fixtures designed to support workpiece positioning, stability, and repeatable processing.

• Integrated Processing and Automation

  Customized equipment configurations, including multi-head processing and automation options where required by the application.

Customer Projects and Application Cases

Engineering Solutions for Real Production Requirements

Case Study: Customized Dual-Head, Dual-Optical-Path Ceramic Laser Cutting System

Customer: Electronics manufacturer in Taiwan, China
Project: One customized dual-head, dual-optical-path ceramic laser cutting machine
Reported Operating Period: More than two years.

The Challenge:

The customer required a customized processing solution for precision ceramic sheets and miniature ceramic components, with an emphasis on production efficiency, consistent processing quality, and flexible manufacturing.

The application required a configuration suited to multiple product types and demanding processing requirements.

 

Our Solution

Yuchang Laser developed a customized dual-head, dual-optical-path system for the customer's application.

The system was configured to support two processing stations and flexible operating modes according to the production process. The equipment design focused on balancing throughput, processing consistency, and the needs of small-batch, multi-product manufacturing.

Project Highlights

• Customized dual-head, dual-optical-path configuration
• Two-station processing capability
• Designed to support production efficiency and flexible manufacturing
• Adapted to multiple product types and changing production requirements

Reported Results

According to the project information provided, the customized system increased processing capacity to nearly twice that of the previous single-head configuration under the customer's operating conditions.

The system has reportedly remained in operation for more than two years, supporting the customer's production requirements.

 

Have a Similar Production Challenge?Discuss Your Project

Manufacturing Workshop and Equipment Showcase

 

 

Learn About Yuchang Laser

 

Sample Testing Process and Contact

Your Material. Our Processing Expertise

From sample testing and contract processing to customized precision laser equipment, Yuchang Laser works with you to evaluate challenging materials and develop practical processing solutions.