Equipment Introduction
This Zirconia laser cutting machine utilizes a magnetic levitation linear motor, a 0.1µm high-precision grating ruler, and a fully closed-loop bus CNC system, offering fast response, high precision, and low maintenance.
Optional Power: 150W/300W/450W/600W/1000W
Our Advantages
Pulse width 10-200ns, high peak power, effectively overcoming the high hardness and brittleness of zirconia;
Heat-affected zone <15µm, avoiding ceramic microcracks;
Non-contact processing, avoiding fracture caused by mechanical stress.
Technical Data
|
Item |
Parameter |
|
Laser wavelength |
1060-1080nm |
|
Laser output power |
150W(optional) |
|
Max.cutting range |
300*300mm |
|
Cutting thickness |
0.2-2mm(Depending on material) |
|
Precision of repeated positioning of X/Y axis |
±3µm |
|
Processing speed |
0-2500mm/min |
|
Maximum acceleration |
1.0G |
|
Machining accuracy |
±0.01-0.02mm |
|
Worktable precision |
≦0.015mm |
|
Transmission mode |
linear motor +0.1µm grating ruler |
|
Whole machine power (no fan) |
≦6KW |
|
Total weight of the whole machine |
About 1700KG |
|
External dimension(length*width*height) |
1400*1500*1800mm (For reference) |
Application Scenarios
Specific Workpieces: Zirconia ceramic surgical scissor blades, forceps tips, insulating components for minimally invasive surgical instruments, etc.
Applications: Shape cutting and drilling of these small, high-strength, corrosion-resistant ceramic components. Nanosecond lasers can efficiently accomplish these tasks, and heat-affected zones can be removed through subsequent polishing or fine grinding.
Specific Workpieces: Ceramic valve cores for medical pumps and valves, wear-resistant seals, ceramic insulating positioning components in imaging equipment (such as CT scanners), etc.
Applications: Machining various irregularly shaped holes, channels, and external contours. The programming flexibility of nanosecond lasers makes them ideal for small-batch, multi-variety medical device production.
Specific Applications: Nanosecond fiber lasers are not used for cutting, but for laser marking. Serial numbers, batch numbers, specifications, and even company logos can be permanently marked on zirconia implants or surgical instruments. This is a key step in medical product traceability (UDI requirements) and anti-counterfeiting.
OEM & Customization Options
We provide flexible customization to meet unique medical device requirements:
1.Customizable Features: Machine design, material type, dimensions, laser power, and software parameters.
2.Tailored Solutions: Perfect for small-batch or specialized ceramic component production.
Quality Control
Our machines are built to the highest standards with rigorous quality assurance:
Production Process: Controlled workflow ensures consistent performance.
Inspection & Testing: Every machine undergoes thorough accuracy, repeatability, and cutting quality tests.
Quality Commitment: Compliant with international medical and industrial standards.
Certifications: Available upon request to verify compliance and quality.
After-Sales Service
We offer comprehensive support to ensure long-term customer satisfaction:
Packaging & Logistics: Safe packaging and shipping options for secure delivery.
Installation & Commissioning: On-site or remote setup assistance.
Training & Operation Guidance: Professional operator training provided.
Technical Support: Ongoing assistance for troubleshooting and process optimization.
Maintenance & Spare Parts: Parts availability and repair services to ensure continuous operation.
Other Information
Sample Testing: Available for validation of your materials and processes.
Applications: Medical instruments, functional components, laser marking.
Pricing & Payment: Flexible pricing and multiple payment options.
Agency & Partnership: Opportunities for distributors and agents worldwide.
FAQ
Q1: Can I test my sample before placing an order?
A1: Yes, we provide sample cutting to verify compatibility and quality.
Q2: What is the warranty period?
A2: Standard warranty is 12 months, with optional extended service plans.
Q3: Do you provide training for operators?
A3: Yes, we offer comprehensive on-site or remote training.
Q4: Can the machine be customized for different laser power or size?
A4: Absolutely. OEM options include power, cutting range, software, and material compatibility.
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