Product Description
The machine supports ultra-thin material processing while maintaining the integrity of multi-layer ceramic devices. It has been widely adopted in 5G communications, automotive electronics, aerospace, and high-end electronic manufacturing, improving device performance consistency and production yield.
Equipment Highlights & Advantages
Precision Control System
- Vacuum adsorption for stable material handling
- Latest CNC system controlling laser head, linear motor platform, and vision system in five-axis linkage
Low-Temperature Precision Machining
- Ultra-short pulse UV laser (355nm) prevents carbonization and blistering
- Ensures green ceramic material integrity
Multi-Layer Alignment System
- High-precision CCD vision alignment automatically identifies ceramic alignment marks
- Supports accurate multi-layer processing
Green Ceramic Dedicated Process Package
- Built-in parameter database for mainstream LTCC/HTCC materials (DuPont, Ferro, etc.)
- Intelligent parameter matching and automatic laser energy/scan strategy adjustment
Opto-Mechatronics Integration
- CNC, laser, software, and vision integration
- High flexibility, precision, and speed
- Supports large-format, multi-pattern, multi-size engraving, cutting, and drilling
Quality Control Features
- Real-time process monitoring and automatic defect detection
- Post-processing cleaning for micro-dust removal
- In-line production compatible with screen printing and laminating machines
- Full-process data traceability adhering to automotive and aerospace standards
Technical Data
|
Item |
Parameter |
|
Laser wavelength |
355nm UV laser |
|
Laser output power |
10-15W(optional) |
|
Machining area (maximum) |
400*400mm |
|
Single cutting area: |
50*50mm |
|
Z-axis travel |
50mm |
|
Minimum focused spot |
10µm |
|
Table positioning accuracy |
±3µm |
|
Worktable repeatability |
±2µm |
|
CCD vision positioning accuracy |
±3µm |
|
Scanning speed |
Max:4000mm/s |
|
Equipment dimensions |
1400mm (L) × 1500mm (W) × 1800mm (H) Maximum processing size 400*400mm, weight approximately 1500KG |
|
Adsorption system |
Fan airflow 100m³/h |
|
Chiller |
Water chiller temperature control range 18℃~24℃, temperature control accuracy ≤0.2℃ |
|
Power consumption |
3000W |
|
Software system |
Features galvanometer scanning and platform movement linkage functions; Features functions for controlling laser processing parameters; Meets CAD file import requirements, supports importing and processing drawings larger than 1GB |
|
Processable file formats |
Standard DXF files. |
Application Areas
|
Industry |
Typical Components |
|
Microwave / RF |
5G filters, antenna modules, RF switches |
|
Automotive Electronics |
Sensors, control modules, ECU substrates |
|
Medical Electronics |
Microfluidic chips, implantable device substrates |
|
Aerospace |
High-density interconnect substrates, radiation-resistant modules |
Key Application Processes
1. Through-hole / Blind-hole Array Machining
- Aperture range: 0.03–0.5mm (minimum 30μm)
- Aperture accuracy: ±5μm, hole wall perpendicularity >88°
- Speed: up to 30,000 holes/hour (Ø0.1mm)
2. Precision Cutting of Green Ceramics
- Cutting accuracy: ±0.01mm
- Edge quality: burr-free, delamination-free, microcrack-free
- Supports complex contours: arcs, sharp corners, and irregular shapes
3. Cavity and Step Machining
- Multi-layer stepped structures supported
- Depth control accuracy: ±2μm
- 3D structures: blind grooves, isolation grooves, and other 3D features
OEM & Customization Options
- Adjustable laser power and machining area
- Software parameter tuning for specific green ceramic materials
- Tailored solutions for small-batch or high-precision multi-layer ceramic devices
Quality Control
- In-line monitoring and defect detection ensures high yield
- Post-processing cleaning removes micro-dust
- Full-process traceability for automotive and aerospace compliance
After-Sales Service
- Installation & commissioning: on-site or remote support
- Training: professional operator and maintenance guidance
- Technical support: troubleshooting and process optimization
- Spare parts & maintenance: long-term support for continuous production
FAQ
Q1: Can I test my green ceramic sample before ordering?
A: A1: Yes, we provide sample drilling and cutting for verification.
Q2: What is the precision of drilling and cutting?
A: A2: Aperture accuracy ±5μm, cutting accuracy ±0.01mm, hole perpendicularity >88°
Q3: Can the machine process ultra-thin or composite materials?
A: A3: Yes, it supports metals, carbon fibers, glass, silicon wafers, PET, PI, and other composite materials.
Q4: Is multi-layer alignment automated?
A: A4: Yes, the high-precision CCD vision system automatically aligns layers for accurate multi-layer processing.
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