Product Introduction
This PCD laser cutting machine uses a custom fiber laser (1060-1080nm), specifically designed for precision cutting/grooving/drilling of diamond (PCD/CVD diamond films). While ensuring processing quality meets industrial application requirements, it achieves investment and operating costs far lower than ultrafast laser systems, making it an ideal choice for large-scale production of diamond tools, wear-resistant parts, and other industrial applications.
Equipment Description
Marble precision platform, gantry-type integrated enclosed structure, providing excellent rigidity, shock resistance, and high-speed stability;
01
Yclaser employs a magnetic levitation linear motor, high-precision guide rails, and a 0.1µm high-precision grating ruler with a fully closed-loop feedback system, resulting in high speed, high precision, and low maintenance;
02
Yclaser uses a special fiber laser and precision-specific cutting head, ensuring a small kerf, high precision, and a smooth, burr-free cut surface;
03
Built-in power supply voltage regulator provides safety protection for electrical components, ensuring stable and reliable operation;
04
Can be configured with a CCD automatic positioning system and vision lens as needed, enabling precise identification of various mark points;
05
Our Advantages
Cost Advantage: Equipment investment is only 1/3 to 1/5 of that of ultrafast laser systems, with an electro-optical efficiency >30%.
Industrial-Grade Reliability: Mature fiber laser technology supports 24/7 continuous production.
Material Targeting: Particularly suitable for industrial diamond materials that are not sensitive to heat effects.
Customized Solutions: Self-developed cutting software, easy to learn and use, with customizable functions available; operating cost analysis and return on investment calculations provided based on customer needs.
Worry-Free After-Sales Service: One-year free warranty on the entire equipment, lifetime maintenance; customer service response time within 24 hours; extensive software and hardware support after the warranty period, with lifetime free upgrades.
Technical Data
|
Item |
Parameter |
|
Laser wavelength |
1060-1080nm |
|
Laser output power |
450W |
|
Max.cutting range |
600*600mm |
|
Cutting thickness |
0.2-8mm(Depending on material) |
|
Precision of repeated positioning of X/Y axis |
±5um |
|
Processing speed |
0-3000mm/min |
|
Maximum acceleration |
1.2G |
|
Worktable precision |
≦0.015mm |
|
Transmission mode |
Imported linear motor +0.1um grating ruler |
|
Whole machine power (no fan) |
≦7KW |
|
Total weight of the whole machine |
About 1800KG |
|
External dimension(length*width*height) |
1800*1470*1890mm (For reference) |
Main configuration
|
Item |
Parameter |
|
Fiber Laser |
Customized |
|
Dedicated Precision Cutting Head |
Raytools (Switzerland) |
|
Control System |
AheadTechs (USA) |
|
Imported Linear Motor + Marble Tabletop |
Raytools (Switzerland) |
|
Precision Linear Guide |
THK (Japan) |
|
0.5µm Grating Ruler |
FAGOR (Spain) |
|
CCD Vision Positioning System |
FAIRSION (Spain) |
|
Electrical Components |
Schneider Electric (France) or equivalent |
|
Pneumatic System |
Airtac or equivalent brands |
|
Display |
18.5" Touchscreen |
Typical Application Scenarios
- Woodworking Tools:
- PCD tools for solid wood, composite board, and aluminum alloy machining
- Complex contour forming, minimum feature size 1-2mm
- Non-ferrous Metal Machining Tools:
- Tools for aluminum wheel hub and engine block machining
- High precision requirements, requiring subsequent fine grinding
Cable Guide Rollers: PCD guide rollers, long wear-resistant life
Grinding Wheel Dressing Pens: PCD dressing pens, for complex shapes
Injection Mold Inserts: PCD wear-resistant inserts for glass fiber reinforced plastics
Wire Drawing Dies: PCD wire drawing dies, requiring high hole diameter precision
- Coated Tool Regrinding:
- Removal of worn coating and recoating
- Substrate protection is crucial
- Complex Coating Patterns:
Selective removal of coating to form patterns
Used in special function tools
-Oil Drill Bit PCD Teeth: Machining of PCD composite plates for oil drilling;
-Stone Processing Tools: Granite and marble processing tools;
-Ceramic Processing Tools: High-grade PCD tools for ceramic processing.
-In conjunction with a CCD vision positioning system, it can also be used for cutting and scribing metallized ceramic substrates.
-It can also be used for wafer and electronic ceramic cutting in industries such as semiconductor chips, military products, and aerospace.
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